Many companies have already successfully digitized their artwork and label management processes. Approvals, versioning, and change management are now efficiently handled in modern systems such as OPAL Label Management.
Nevertheless, many production environments still face a surprisingly analog reality:
This is precisely where some of the greatest quality and compliance risks arise—especially in regulated industries such as pharmaceuticals, medical technology, and food.
Product labels are becoming increasingly complex. Companies today have to take many factors into account:
It is becoming increasingly difficult for operators to reliably identify the correct version. Traditional manual processes are reaching their limits in this regard.
Even if the digital reference has been approved correctly, it is necessary to ensure that the printed and applied label actually meets the requirements:
This “last mile” between digital data and the physical product is one of the most critical phases in production.
This is exactly where QualiVision’s solution comes in.
Through integration with the OPAL label management system, the approved digital reference is transferred directly to the QualiVision Label Inspection System.
This means:
Changes made in OPAL Label Management are automatically applied as new inspection references. Manual adjustments or re-teaching in the vision system are no longer necessary.
The QualiVision system automatically performs a label inspection based on the approved reference data.
The QualiVision solution offers a comprehensive machine vision label inspection and verification system. Immediately after printing, legibility, print quality, and print data are checked. After labeling, the system can also verify correct application, product-label matching, and other product characteristics.
In regulated industries in particular, automated in-line inspection helps detect defects early on and prevent scrap and product recalls.
Contact us for a no-obligation consultation and discover the benefits of the integrated solution from QualiVision and OPAL.
Another key advantage is the complete digitization of the documentation.
The QualiVision solution automatically generates:
This largely eliminates the need for manual documentation and archiving processes.
Result
The integration of QualiVision and OPAL Label Management creates a seamless end-to-end process:
The quality data can be fed directly back into higher-level systems (MES, ERP, QMS).
Digitization doesn’t end with artwork approval.
It is only through the combination of:
This results in a comprehensive solution.
Companies benefit from:
The successful integration of QualiVision into OPAL demonstrates:
The future of product labeling lies in the intelligent integration of label management and automated label inspection.
